PUWER Machine Guarding Inspection Checklist

Guard presence and condition

Look for missing panels, enlarged openings, cracks, corrosion, sharp edges, loose posts and unapproved cut-outs.

Fixings and removal

Confirm fixed guards cannot be removed without a tool and captive fasteners are present where specified.

Reach prevention

Check around, over, under and through the guard, including new platforms, bins or stored items that create access.

Movable guards and interlocks

Test each door, gate and panel. Check alignment, actuator condition, locking, escape release and resistance to simple defeat.

Protective devices

Test light curtains and scanners across their field. Check mounting, contamination, muting and reset behaviour.

Stops, reset and restart

Confirm the machine reaches the intended safe state, remains stopped and does not restart merely because a guard is closed or field clears.

Tasks and procedures

Observe cleaning, setting, jam clearance and maintenance. Confirm isolation and safe access reflect actual practice.

Records and actions

Record defects, risk priority, temporary controls, owner and completion date. Reinspect after repair or modification.

How Oxford Machine Guarding can help

We can survey the equipment, define the guarding and safety-system scope, develop the design, supply and install the solution, and provide testing and handover records appropriate to the agreed project boundary.

This guide provides general technical information. It is not a substitute for a machine-specific risk assessment, legal advice or verification by the responsible dutyholder.